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Cold metal transfer process picks up heat CMT, with its unique characteristics, is a process that was designed particularly for welding of thin materials while achieving high quality standards.

The evolution of engineering via computer CAD has come a long way since the 1970s and '80s. Now with a price tag less that 10% of a 1980 system, CAD and its add-ons can tackle an ever-increasing range of tasks inculding automated engineering.

Cleaner living A different approach to powertrain emissions testing is needed as the off-highway industry prepares to meet the challenges of forthcoming Tier 4 standards, both Interim and Final.

Software takes center stage Programs for hydraulics must combine reliability and flexibility. Technical Innovations Carraro launches concept variable transmission transaxle. Original Eqipment Case CE says new crawler dozer offers big performance, not weight.

The diesel engine diet Researchers correlate engine performance and durability with the properties of alternative fuels that consist of vegetable oils and animal fats. Looking at a safer future Software, other sensors will augment cameras as safety's role in the off-highway industry takes an upward spiral. Plastics expand their range From high-speed train exterior panels to powertrain components, plastics and composite materials are finding their way into more off-highway applications.

Electrohydraulic engineers embrace integration Software improvements help both engineers and operators as architectures evolve. Indestructible from the start OEMs and suppliers are investing in testing equipment, facilities, and software to ensure proper performance of components prior to being placed in the field. To 2010 and beyond Engineers working on emissions-control systems for heavy-duty engines already are preparing for ever more stringent regulations later next decade. Top Technologies of 2008 The editors look back at some of the most significant technological innovations during the past year according to readers.

Delivering simulation benefits Product-development software tools are being put to good use in many off-highway industry segments. Movingalong with stationary power Performance, reliability, and cleanliness are just a few of the golden rules for all engines, whether they are propelling a tractor or powering a barn. Frames adapt to changing environments Heavy-equipment frames do not often get a lot of attention from customers, due mainly to the fact that they get plenty of attention during the design cycle. 2005 technology in review A look back at some of the most significant technological innovations in the news during the past year, as deemed by readers and editors.

Body building Caterpillar takes it upon itself to design a body for payload, performance, and durability. Getting on board with simulation Digital development is becoming more widespread and moving into areas and industries that have other long-established traditional design methods. 2004 technology in review A look back at some of the msot significant technological innovations in the news over the past year. Tradition, transition, and transformation SAE 100 Future Look: SAE reflects on a proud and rich transportation industry.

Beyond batteries the reinvention of a 100-year old electrical energy-storage device could transform heavy-duty hybrid drive systems. Pumping down the volume The design evolution of low-noise spur and helical gear pumps. Tackling Tier 3 Both Cummins and Caterpillar choose the in-cylinder approach to reducing emissions. The telematics fix Diagnostics may be the key to keeping telematics viable and affordable. Complete and intelligent systems SAE 100 Future look: The future of mobile hydraulics can be seen today. Modern mobile hydraulics of today and tomorrow consists of complete system solutions with integrated electronics, which make off-highway machinery more efficient and, at the same time, reduce life-cycle costs. The next step in hydraulics and electronics SAE 100 Future Look: As we celebrate 100 years of SAE's contributions to our industry, it seems very appropriate to look forward at the next few years and assess where we will be.

Top technologies of 2003 A review of the 10 most significant stories published in SAE Off-Highway Engineering over the past years, as selected by the magazine's readers and editors. manufacturing gets a makeover Supply-chain management and automation add efficiency to the process. Simulation goes off road The off-highway industry is using computer modeling to reduce cost and save time in a variety of ways. Full-throttleflexibility Design, engineering, supply-chain management, and other factors pave the way for "manufacturing-that-can-turn-on-a-dime" capability at Oshkosh Truck Corp. High-speed-hauling system The global market for articulated dump trucks continues to be increasingly competitive with a seemingly endless stream of new model introductions.

Off-highway CVTs A continuously variable transmission can improve the fuel efficiency of heavy-duty diesels by matching the engine's torque/speed to the applied load through the smooth torque multiplication of the transmission. Hydraulics for economics The design of a digitally controlled hydraulic fan drive from Denison Hydraulics is said to help diesel engines run leaner and cleaner. Telematics boosts productivity Advances in electronic technology enables equipment owners and operators to monitor not only usage, but location of equipment. A dumper on tracks Industrial vehicles featuring composite rubber-tracked drive systems have become increasingly popular over the past 10 years, carving out a respectable niche in many specialized industries.

The evolution of diesel emissions control The development of clean diesel has been a saga of evolution punctuated by occasional milestones. Heavy-duty engine emissions tests Ricardo recently commissioned from Emprise a new full-dilution emissions measurement system at its Chicago Technical Center. Air entrainment in hydraulic systems Researchers from Opus Systems and Hosei University designed a device to remove bubbles or foam in working oils for improved performance. Turbocompounding revisited Scania has introduced a new in-line six-cylinder engine that uses technology developed 20 years ago to meet tomorrow's emissions requirements.

More with less through electronic components Off-highway engineers have had to walk a precarious path in recent years by developing engine technologies that offer customers better vehicle performance and regulators lower emissions. The promises and problems of electrohydraulics Engineers acknowledge that electrohydraulics are the way of the future for the off-highway industry, and that the field itself could use a good public-relations campaign to attract more engineering students. Deere goes all out for agriculture To some, it may seem odd that John Deere picked this particular economy to launch over 50 new products, the most in its 164-year history. To others it reeks of confidence. Switching control in hydraulic drives Researchers from Johannes Kepler University believe agricultural machinery can be improved by further advances in motion generation.

Designing a high-performance electrohydraulic actuator Researchers at the University of Saskatchewan and the University of Toronto adopted a new design strategy for development of a new high-performance acutation system. Off-highway, online The Big Three automakers made big news in February by announcing the formation of a single Internet portal for conducting business-to-business e-commerce. Although no such B2B megasite yet exists for the off-highway industry, a number of separate Internet sites offer similar services to the agricultural and construction segments. Off-highway transient driving cycle Southwest Research Institute and the EPA teamed to determine the necessary emissions tests and certification cycles needed for off-highway engines. Benchmarks in tractor development Norm Swinford discussed the evolution of tractor technology at the 2000 SAE International Off-Highway & Powerplant Congress & Exposition in September.

Technology for small-engine emissions reduction Swiss researchers used a modern four-stroke engine in conjunction with a commercially available catalytic converter and special gasoline to develop a significantly cleaner-running walk-behind mower. Large-scale application of J1939 The SAE electronic systems communication standard provides a method for achieving engineering flexibility, product standardization, parts rationalization, service, and customer convenience. Focus on electronics OEMs and their suppliers are developing vehicle systems for improved vehicle operation and reliability/durability with the help of electronics. The following pages review some recent industry advancements. 2000 SAE International Off-Highway Congress: one for the ages From antique off-highway equipment to the latest in intelligent vehicle technology, the 2000 SAE International Off-Highway & Powerplant Congress & Exposition brings yesterday and tomorrow together today.

Finding success on an international track Student members of the University of Missouri's Formula SAE team are learning firsthand that international collaboration is the future of engineering. A vision. A car. A cause. New Mexico State Aggies are tough enough to race pink. CyberAuto Challenge helps close talent gap Having a supply of high-quality young engineers is key to beefing up the automotive industry's cyber defenses.

Diesel gets a promotion at SAE Clean Snowmobile Challenge The main rules change for the 2015 season is creation of a new engine category (diesel), the event's organizer notes in providing an overview of the SAE Collegiate Design Series competition. Wisconsin-Stout puts faith in gearbox redesign for Baja Blue Devil Racing Team believes packaging and durability advantages more than offset weight and low-end-torque penalties. Test cell at Kansas University does double duty Single-cylinder engine test cell designed for research into biodiesel also serves as an instruction tool for students. University of Michigan students have hand in Volt battery reliability Technology co-developed by U of M monitors the quality of welds used in the joining of Chevy Volt battery cells.

Inductive approach An engineering professor from Ryerson uses MapleSim to introduce more exploratory methods of teaching. Monash University scores fourth Formula SAE-A win The Monash University Formula SAE-A team demonstrated its dominance by winning its fourth consecutive Australasian event in Melbourne last December. Audi Urban Intelligent Assist The three-year joint effort between Audi AG, the Volkswagen Group Electronics Research Laboratory (ERL) in Belmont, CA, the University of Southern California, the University of California at Berkeley, and the University of California at San Diego aimed at improving drivers' information and decision-making capabilities. Hovering aircraft programs The AW609 tiltrotor and the X3 compound helicopter offer different technology solutions to the challenge of achieving higher speeds and higher-quality point-to-point air transport.

SAE Supermileage champ achieves 2158 mpg Teams of collegiate engineering students show pathways to amazing vehicle fuel efficiency inthe 32nd annual competition, making the top 10 meant beating 500 mpg! Engineer employment study reveals positive hiring trends A recent study from SAE analysts suggests that the future may be looking up for mobility engineers on the job hunt. Oklahoma's active Aero attack Students at the University of Oklahoma have spurred new ideas for aerodynamics development in Formula SAE with their newest wing package. SJSU grad, GM engineer receives Rumbaugh Award Rumbaugh Award recipient Randy Floresca says being involved with SAE was key to securing his current job. Electronics take the lead in the motorcycle race Bike-industry engineers are integrating electronic and electrical technologies in the quest for higher performance, more features-and zero emissions.

Formula SAE-a winners again Monash University took the top spot in the 2010 Formula SAE-Australasia student competition for the second year in a row. Dual-fuel lab engines achieve high efficiencies, low emissions Experiments conducted by researchers at the University of Wisconsin-Madison as well as at Oak Ridge National laboratory demonstrate that partial blending of two fuels in the cylinder can promote a more ideal combustion process. Detroit motor show Small and efficient cars stole the show at the recent North American International auto show. nextgen today and tomorrow The FAA has reached a major milestone on the next generation air transportation system initiative to modernize America's national airspace system.